Precision die casting for Steering Knuckles

January 16, 2026

Steering knuckles are critical safety and load-bearing components in vehicle steering and suspension systems. They connect the wheel hub to the suspension assembly, support braking forces, and ensure precise wheel alignment and steering response.

Precision high-pressure die casting provides excellent dimensional control, structural integrity, and repeatability, making it a suitable manufacturing method for aluminum steering knuckles in high-volume automotive production.


Manufacturing Details

Manufacturing ProcessHigh-pressure die casting (HPDC)
ToolingIn-house mold design and tooling development
MachiningCNC machining of bearing seats, mounting surfaces, and critical interfaces
Surface FinishingShot blasting, powder coating, or e-coating (optional)
Production TypePrototype to mass production

Functional Requirements & Performance

  • Accurate dimensional control for wheel alignment

  • High structural strength for dynamic and impact loads

  • Lightweight design to reduce unsprung mass

  • Good fatigue resistance for long service life

  • Compatibility with automated assembly processes


Materials

  • ADC12 / A380 aluminum alloy – standard choice for good castability and surface quality

  • A356 aluminum alloy – available when higher mechanical strength is required

Material selection depends on vehicle type, load conditions, and design requirements.


Typical Applications

  • Passenger vehicles

  • Commercial vehicles

  • Electric and hybrid vehicles

  • Performance vehicles


Quality Assurance

  • X-ray inspection for internal casting defects

  • CMM dimensional measurement

  • Visual and surface quality inspection

  • Mechanical property verification when specified


Why Choose Us

  • Integrated die casting and tooling capability

  • DFM (Design for Manufacturing) support in early development

  • Prototype sampling and high-volume production

  • Experience supplying automotive structural components

  • Custom manufacturing based on customer drawings


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Precision die casting for Steering Knuckles

Jan. 16, 2026

Precision die casting for Steering Knuckles

Precision high-pressure die casting provides excellent dimensional control, structural integrity, and repeatability, making it a suitable manufacturing method for aluminum steering knuckles in high-volume automotive production.

Read More

Small Molded Parts with in Days

Our complete CNC aluminum service will accompany your aluminum machining project from the prototype construction to the end aluminum parts manufacturing.

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Eight Processes

Mold Manufacturing

Mold Manufacturing

High-accuracy aluminum and zinc alloy parts produced with state-of-the-art die casting machines ranging from 88T to 2000T.

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Die Casting

Die Casting

With machines from 88T to 2000T, we produce high-accuracy aluminum and zinc alloy parts efficiently.

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CNC Machining

CNC Machining

Over 50 CNC machines, including 3-axis, 4-axis, and 5-axis, deliver precise and efficient machining for complex components.

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Injection Molding

Injection Molding

A combination of manual and automated deburring techniques ensures smooth, defect-free surfaces for optimal performance.

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3D Printing

3D Printing

Post-casting reshaping and alignment guarantee dimensional accuracy and structural integrity.

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Chemical Pretreatment

Chemical Pretreatment

Specialized surface treatments enhance corrosion resistance and improve coating adhesion.

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Surface Treatment

Surface Treatment

Comprehensive finishing solutions, including powder coating, spray painting, and UV coating, ensure superior durability and aesthetics.

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Quality Inspection

Quality Inspection

Strict quality checks ensure compliance with ISO 9001 and IATF 16949 standards.

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Get in Touch

If you cannot find a suitable product, please leave a message or contact us. We have a dedicated technical team to serve you.

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