Precision die casting for Brake Caliper Brackets

January 16, 2026

Brake caliper brackets are key structural components in automotive braking systems. They support the brake caliper, ensure proper alignment of braking components, and withstand high mechanical loads and thermal stress during operation.

High-pressure die casting is an effective manufacturing method for aluminum brake caliper brackets due to its ability to produce complex geometries, consistent dimensions, and high structural integrity for large production volumes.


Manufacturing Process

  • High-pressure die casting (HPDC)

  • In-house mold design and tooling

  • CNC machining of critical mounting surfaces

  • Optional surface finishing: shot blasting, powder coating, or e-coating


Design & Performance Characteristics

  • Lightweight aluminum structure

  • High strength-to-weight ratio

  • Excellent dimensional accuracy

  • Good thermal performance

  • Suitable for high-volume automotive production

  • Compatible with automated assembly processes


Materials

  • ADC12 / A380 aluminum alloy – standard for high castability and surface quality

  • A356 aluminum alloy – available when higher mechanical strength is required


Typical Applications

  • Passenger vehicles

  • Commercial vehicles

  • Electric and hybrid vehicles

  • Performance braking systems


Quality Control

  • X-ray inspection for internal casting integrity

  • CMM dimensional measurement

  • Visual and surface quality inspection

  • Leak testing where applicable


Why Work With Us

  • Integrated tooling and die casting capability

  • Support for DFM (Design for Manufacturing)

  • Prototype development and mass production

  • Experience supplying automotive components

  • Custom manufacturing based on customer drawings


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Precision die casting for Brake Caliper Brackets

Jan. 16, 2026

Precision die casting for Brake Caliper Brackets

High-pressure die casting is an effective manufacturing method for aluminum brake caliper brackets due to its ability to produce complex geometries, consistent dimensions, and high structural integrity for large production volumes.

Read More

Small Molded Parts with in Days

Our complete CNC aluminum service will accompany your aluminum machining project from the prototype construction to the end aluminum parts manufacturing.

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Eight Processes

Mold Manufacturing

Mold Manufacturing

High-accuracy aluminum and zinc alloy parts produced with state-of-the-art die casting machines ranging from 88T to 2000T.

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Die Casting

Die Casting

With machines from 88T to 2000T, we produce high-accuracy aluminum and zinc alloy parts efficiently.

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CNC Machining

CNC Machining

Over 50 CNC machines, including 3-axis, 4-axis, and 5-axis, deliver precise and efficient machining for complex components.

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Injection Molding

Injection Molding

A combination of manual and automated deburring techniques ensures smooth, defect-free surfaces for optimal performance.

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3D Printing

3D Printing

Post-casting reshaping and alignment guarantee dimensional accuracy and structural integrity.

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Chemical Pretreatment

Chemical Pretreatment

Specialized surface treatments enhance corrosion resistance and improve coating adhesion.

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Surface Treatment

Surface Treatment

Comprehensive finishing solutions, including powder coating, spray painting, and UV coating, ensure superior durability and aesthetics.

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Quality Inspection

Quality Inspection

Strict quality checks ensure compliance with ISO 9001 and IATF 16949 standards.

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Get in Touch

If you cannot find a suitable product, please leave a message or contact us. We have a dedicated technical team to serve you.

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