January 16, 2026
Brake caliper brackets are key structural components in automotive braking systems. They support the brake caliper, ensure proper alignment of braking components, and withstand high mechanical loads and thermal stress during operation.
High-pressure die casting is an effective manufacturing method for aluminum brake caliper brackets due to its ability to produce complex geometries, consistent dimensions, and high structural integrity for large production volumes.
High-pressure die casting (HPDC)
In-house mold design and tooling
CNC machining of critical mounting surfaces
Optional surface finishing: shot blasting, powder coating, or e-coating
Lightweight aluminum structure
High strength-to-weight ratio
Excellent dimensional accuracy
Good thermal performance
Suitable for high-volume automotive production
Compatible with automated assembly processes
ADC12 / A380 aluminum alloy – standard for high castability and surface quality
A356 aluminum alloy – available when higher mechanical strength is required
Passenger vehicles
Commercial vehicles
Electric and hybrid vehicles
Performance braking systems
X-ray inspection for internal casting integrity
CMM dimensional measurement
Visual and surface quality inspection
Leak testing where applicable
Integrated tooling and die casting capability
Support for DFM (Design for Manufacturing)
Prototype development and mass production
Experience supplying automotive components
Custom manufacturing based on customer drawings
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Aluminum die casting for Motor Housings
Aluminum die casting is widely used for motor housings due to its excellent thermal conductivity, lightweight properties, and ability to form complex geometries with high dimensional accuracy suitable for mass production.
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Our complete CNC aluminum service will accompany your aluminum machining project from the prototype construction to the end aluminum parts manufacturing.
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Eight Processes
High-accuracy aluminum and zinc alloy parts produced with state-of-the-art die casting machines ranging from 88T to 2000T.
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With machines from 88T to 2000T, we produce high-accuracy aluminum and zinc alloy parts efficiently.
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Over 50 CNC machines, including 3-axis, 4-axis, and 5-axis, deliver precise and efficient machining for complex components.
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A combination of manual and automated deburring techniques ensures smooth, defect-free surfaces for optimal performance.
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Post-casting reshaping and alignment guarantee dimensional accuracy and structural integrity.
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Comprehensive finishing solutions, including powder coating, spray painting, and UV coating, ensure superior durability and aesthetics.
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