ISO 9001
ISO 14001
IATF16949
ISO 9001
ISO 14001
IATF16949
November 05, 2025
Die casting is a widely used manufacturing process for producing precise, high-strength metal components, particularly in aluminum and zinc alloys. While die casting can produce complex shapes directly, many applications require additional machining to achieve tight tolerances, smooth surfaces, and functional features. This is where 5-axis CNC machining becomes critical.
Unlike traditional 3-axis or 4-axis machines, a 5-axis CNC machine can move the cutting tool along five different axes simultaneously. This allows for:
Complex Surface Machining: Undercuts, angled holes, and contoured surfaces can be machined in a single setup.
High Precision: Critical features such as mounting holes, flat surfaces, and mating faces can meet tight tolerances without multiple repositionings.
Reduced Setup Time: Multi-sided machining reduces the need for multiple fixtures, which saves time and minimizes errors.
Improved Accuracy
Die-cast components often have dimensional deviations due to mold shrinkage or cooling patterns. 5-axis CNC machines can correct these deviations, ensuring precise fits for assembly or functional parts.
Enhanced Surface Quality
High-speed 5-axis machining enables smooth surface finishes, reducing the need for secondary polishing or finishing operations.
Cost and Time Efficiency
By machining multiple faces and complex geometries in a single setup, manufacturers reduce labor, tooling changes, and production time, improving overall efficiency.
Capability for Complex Designs
Modern products, from automotive components to medical devices, demand intricate designs that are difficult to produce with conventional 3-axis machining. 5-axis machines can handle these requirements with ease.
Automotive: Engine components, housings, and structural parts requiring high dimensional accuracy.
Aerospace: Lightweight, high-strength components with tight tolerances and complex geometries.
Electronics and Robotics: Precision housings, brackets, and enclosures that require multi-axis machining.
Medical Devices: Components that demand smooth surfaces, tight tolerances, and complex forms.
Material Consideration: Aluminum and zinc alloys are most common for die casting; each requires different tooling and cutting strategies.
Fixture Design: Proper fixturing ensures stability during multi-axis machining, preventing vibration and deformation.
Tool Selection: Carbide end mills and ball-nose cutters are often used for complex surfaces to maintain accuracy and surface quality.
Integration with Casting: Combining die casting with 5-axis CNC machining allows for efficient end-to-end production, reducing lead time from prototype to final part.
5-axis CNC machining significantly enhances the capabilities of die casting by allowing precise, complex, and efficient machining of components. As industries demand more intricate designs and higher precision, the integration of die casting with advanced multi-axis CNC machining has become an essential solution for manufacturers seeking quality, speed, and reliability.
Latest News
Nov. 17, 2025
Benefits of Working with an Anodized Die Casting Supplier
Aluminium die‑cast parts are widely used in automotive, electronics, consumer, and industrial applications. When high corrosion resistance, surface hardness, and attractive finishes are needed, combining die casting with anodizing provides significant advantages.
Read More
Nov. 05, 2025
5-Axis CNC Machining in Die Casting
Die casting is a widely used manufacturing process for producing precise, high-strength metal components, particularly in aluminum and zinc alloys. While die casting can produce complex shapes directly, many applications require additional machining to achieve tight tolerances, smooth surfaces, and functional features.
Read MoreSmall Molded Parts with in Days
Our complete CNC aluminum service will accompany your aluminum machining project from the prototype construction to the end aluminum parts manufacturing.
Get a Quote
Eight Processes
High-accuracy aluminum and zinc alloy parts produced with state-of-the-art die casting machines ranging from 88T to 2000T.
Read More
With machines from 88T to 2000T, we produce high-accuracy aluminum and zinc alloy parts efficiently.
Read More
Over 50 CNC machines, including 3-axis, 4-axis, and 5-axis, deliver precise and efficient machining for complex components.
Read More
A combination of manual and automated deburring techniques ensures smooth, defect-free surfaces for optimal performance.
Read More
Post-casting reshaping and alignment guarantee dimensional accuracy and structural integrity.
Read More
Comprehensive finishing solutions, including powder coating, spray painting, and UV coating, ensure superior durability and aesthetics.
Read More
Get in Touch
If you cannot find a suitable product, please leave a message or contact us. We have a dedicated technical team to serve you.
